I've never done Zelda cosplay before, and I probably never will. Although, I have thought about doing a Link costume for Halloween. It'd be based on how he looks in my fanfic *see sig*, where it's kind of a mix of his
AoL and
TP looks.
As for the Master Sword- my martial arts instructor knows how to make swords, and he knows a guy who cuts the parts for swords. I think I'm going to make a fully functional (sans evil banishing) Master Sword one of these days.
-IANVS
EDIT
I saw the September issue of Nintendo Power this evening, and it had some cosplay stuff, including a reference to that Pikmin Link guy. There was one person wearing a
TP Link outfit, and I had to admit that it's one of the best if not
the best Link costumes I've seen. Had the chainmail and everything.